Positioner topcontrol basic. Positioner topcontrol basic electropneumatic position controller pages. Positioner sidecontrol basic electropneumatic positioner 72 pages. Page 2 We reserve the right to make technical changes without notice. Intended use Safety notes Protection from damage by electrostatic charging Scope of delivery Warranty conditions Master code Transport, storage Page 6 Safety settings on bus failure Electrical connections Connection with one plugged bus connector Connection with 2 plugged bus connectors Operating voltage circular plug M Bus connection circular socket M Explanation of the menu items in the program run-off schematic Settings in the main menu Configuring the process data Static input assemblies Static output assemblies Page Error messages on the LC display Other malfunctions Error messages and malfunctions Appendix 6 - No liability will be accepted for consequential damage of any kind that may arise from failure or malfunctioning of the device.
Page Master Code If required, cut out this code and keep it separate from these operating instructions. Transport and store the appliance in its original packing only. When disponsing of the appliance, observe the national standards for refuse disposal. Page System Description Technical data Safety settings on failure of auxiliary electrical or pneumatic energy Alternative chapters or functions depending on device configuration - Y-, diaphragm or ball valves with control cones are suitable.
The cover may be secured against unauthorized opening with a lead seal or with a self-tapping screw. In this way, the position of the actuator is altered until the control difference is zero.
Z1 represents a disturbance. Page Characteristics Of The Positioner Software Hierarchical concept for simple operation with the following levels In this level your switch between automatic and manual Process operation operation. In this level you specify on commissioning certain basic Configuration functions and configure supplementary functions as needed.
Page Operation As A Process Controller Option In this way, the position of the actuator is altered until the control difference is zero. Z2 represents a disturbance. Page Characteristics Of The Process Controller Software Hierarchical concept for simple operation with the following levels In this level your switch between automatic and manual Process operation operation. Characteristics of the flow rate controller software The flow rate controller offers the same functions as the process controller.
Intrinsic air consumption with zero control output 0. Settings in the menu items Page Electrical Installation - Multipole Connector Further installation notes are to be found in the chapter Installation. Carry out the necessary basic settings and initiate self-parametrization of the TOP Control. Page Installation Choice of binary outputs or process value input Positioning the inductive proximity switches To assure leak tightness of the device IP65 , the screw for connecting TOP Control Continuous and process valve shall be tightened with a torque not exceeding 1.
Page Electrical Connection - Multipole Connectors The markings of the multipole plugs and sockets, and the contacts are to be found in the respective chapters. Marking of the multipole plugs or sockets and the contacts Output signals to Operating voltage Process value Initiators inductive proximity switches 44 - Circular plug 46 - Be sure NOTE to bridge terminals 9 and 10 at the sensor.
If this is not adhered to, plugged connections may be damaged or loosened. Screw to adjust the lower proximity switch Screw to adjust the upper proximity switch 50 - Page 58 If the supplementary function X. TUNE , the positioner dead band X.
CO DBND is additionally determined automatically as a function of the frictional behaviour of the positioning mechanism see chapter Supplementary Functions - X.
In the case of 4-digit numbers, only the flashing digit can be set with the arrow keys. This characteristic contains the properties of the piping, pumps and consumers. It hence has a different shape from the flow characteristic. Page 71 Page 74 Position Dead band actual value POS Parameters of the positioner Gain factor of the positioner to close the valve Gain factor of the positioner to open the valve End of parametrization of positioner. Jump back to X. Page 75 Entry of the 4-digit code.
If the code protection is activated, entry of the code will be demanded on every protected operative manipulation: Change the flasching digit Confirm the digit and switch to next digit - Page 79 Actual position Current NOTE - Page 84 Calibration of the actual value display, the inputs for position setpoint, process setpoint, process actual value and of the K factor for the valve NOTE With the removal of the additional function CALUSER, the factory calibration will be re-established.
Following this a hardware reset is executed. Page Operating The Process 5 sec switching over. Meaning of the keys Operating structure and procedures Manually changing the process setpoint CO KV to activate the valve characteristic. In all cases, keep to the following sequence! Supplementary function P. Setpoint setting externally via the standard signal input.
Page 97 Valid for all types of process actual value. Filter has low-pass behavior PT1. Range: Page 98 This setting determines the reference span for the dead-band of the process controller and the analog feedback of the process actual value option. Page 99 With P.
The setpoint may be entered directly corresponding to the scaled process variable PV , PV. Page On entry into this menu the valve is closed in order to have a well-defined starting conditions for execution of the teach-in function. Page Manual entry of the K factor for the flow rate sensor e. Page End of measurement Position of the decimal point for entry of the volume measured setting range: Safety settings on failure of auxiliary electrical or pneumatic energy Fluidic installation Settings in the menu items Installation of the valve Marking of the multipole plugs or sockets and the contacts Output signals for SPS circular plug M Operating voltage circular plug M Inductive proximity switches circular socket M Process value circular plug M Option: with temperature sensor input 3 circular plugs M Terminal configuration with cable bushings Choice of binary outputs or process value input Positioning the inductive proximity switches Operating and display elements Operating levels Commissioning and set-up as a positioner Procedure for specifying the basic settings Main menu for the settings on commissioning Description of the procedure Configuring the supplementary functions Keys in the configuration level Configuration menu Supplementary functions Operating the process Changeover between operating modes Factory settings on the process controller Setting up a process control system Self-parametrization of the positioner - X.
Supplementary function P. Basic settings of the function P. Display during call-up and execution of the routine Changeover between the operating modes Meaning of the keys Operating structure and procedures Manually changing the process setpoint General notes Safety settings on bus failure Electrical connections Connection with one plugged bus connector Connection with 2 plugged bus connectors Operating voltage circular plug M Bus connection circular socket M Inductive proximity switches circular socket M Process value circular plug M Explanation of the menu items Functional deviations from the standard version Configuration in the Profibus DP master Configuration of the process values Bus status display Example for a positioner Example for a process controller Explanation of terms Electrical connection Operating voltage 4-pole M12 circular plug Bus connection 4-pole M12 circular plug Inductive proximity switches 4-pole M8 circular socket Termination connection for DeviceNet systems Net topology of a DeviceNet system Explanation of the menu items in the program run-off schematic Settings in the main menu Configuring the process data Static input assemblies Static output assemblies Configuration example Installation of the EDS file Address allocation Offline parametrization of the device Online parametrization of the device Setting up the process map mapping Error messages and malfunctions Error messages on the LC display Other malfunctions Selection criteria for continuous valves Characteristics of PID controllers P component I component D component Superimposing the P, I and D components Function of a real PID controller Rules for setting PID controllers Setting rules of Ziegler and Nichols oscillation method Setting rules of Chien, Hrones and Reswick controller output step method Table for noting your settings on the positioner Tables for noting your settings on the process controller Code number In view of the large number of possible applications and categories of use, you should check whether the Top control Continuous is suitable for your specific application, and carry out tests where necessary.
This device contains electronic components that are sensitive to electrostatic discharge ESD. Contact to electrostatically charged persons or objects will endanger these components. In the worst case, they will be immediately destroyed or will fail after commissioning. Observe the requirements of EN - 1 in order to minimize the possibility of, or avoid, damage from instantaneous electrostatic discharge. Also take care not to touch components that are under supply voltage.
Immediately after receipt of a shipment, make sure that the contents are undamaged and match the scope of delivery stated on the packing slip. In general this consists of:. This document contains no warranty promises. We refer in this connection to our General Conditions of Sale and Business. The condition for the warranty is use of the unit for the intended purpose under the specified application conditions.
The warranty covers only faultless condition of the TOP Control Continuous and the attached valve with pneumatic actuation. No liability will be accepted for consequential damage of any kind that may arise from failure or malfunctioning of the device. Operation of this device can be locked by means of a freely selectable user code.
Independent of this, there exists an unchangeable master code with which you can execute all operative actions on the device. This 4-digit code is to found on the last page of these operating instructions. If required, cut out this code and keep it separate from these operating instructions.
When disponsing of the appliance, observe the national standards for refuse disposal. These valves, in connection with the TOP Control, may also be employed in those control applications requiring continuous behaviour of the actuator.
The figure below gives an overview of the possible combinations of TOP Control and various pneumatically actuated valves. For each type, various actuator sizes and valve sizes are available not shown. More detailled information is to be found on the respective data sheets. The product range is being extended continually. Y-, diaphragm or ball valves with control cones are suitable. Pneumatically driven piston and rotary actuators may be used to operate them.
Both single-acting and doubleacting actuators are offered in combination with TOP Control Continuous. With single-acting actuators, only one chamber in the actuator is pressurized and vented. The pressure produced works against a spring.
The piston moves until an equilibrium is set up between the pressure and the spring force. With double-acting actuators, the chambers on both sides of the piston are pressurized.
When the one chamber is pressurized, the other is vented and vice versa. No spring is installed in this actuator version. The device is operated via 3 keys. With single-acting actuators, the positioning system consists of 2 solenoid valves; with double-acting actuators of four solenoid valves. With single-acting actuators, one valve serves to pressurize the pneumatic piston drive and another to exhaust it.
Double-acting actuators contain 2 valves for pressurization and 2 for exhausting. The solenoid valves work on the rocker principle and are driven via the controller with a PWM voltage. This enables great flexibility with regard to actuator volumes and floating speed.
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